Craftsman Lawn Mower Accessory 48624339 User Manual

Owner's Manual  
®
POLY "10" ATV CART  
Model No. 486.24339  
Safety  
CAUTION:  
Assembly  
Operation  
Maintenance  
Parts  
Before using this product, read  
this manual and follow all  
Safety Rules and  
Operating Instructions.  
IMPORTANT - READ THIS FIRST!!!  
For Missing Parts or Assembly Questions  
Please Call 217-728-8388  
Mon.-Fri. 7 am - 5 pm CST.  
FAX 217-728-2032 or e-mail [email protected]  
Missing parts will be sent UPS in 24 hours directly to your home.  
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.  
FORM NO. 48228 (REV. 8/01)  
PRINTED IN U.S.A.  
 
HARDWARE PACKAGE CONTENTS  
HARDWARE SHOWN FULL SIZE  
F
C
D
B
A
E
G
J
H
I
N
K
M
Not Shown Full Size  
O
P
R
L
Q
REF. QTY.  
DESCRIPTION  
REF. QTY.  
DESCRIPTION  
A
B
C
D
E
F
G
H
I
4
4
Hex Bolt, 1/4" x 3/4"  
J
K
L
2
2
4
4
1
1
1
1
2
Cotter Pin, 1/8" x 1-1/2"  
Lock Washer, 3/8"  
Flat Washer, 1/4"  
Flat Washer, 1"  
Extension Spring  
Spring Puller  
Hex Bolt, 1/4" x 1-3/4"  
1
Hex Bolt, 5/16" x 3-3/4"  
Hex Bolt, 3/8" x 1-1/4"  
Truss Head Bolt, 5/16" x 3/4"  
Hex Nut, 1/4"  
2
M
N
O
P
Q
R
8
8
1
Hex Lock Nut, 5/16"  
Hex Nut, 5/16"  
Hitch Pin  
10  
2
Hair Cotter Pin 1/8"  
Spacer Tube  
Hex Nut, 3/8"  
The model number and serial numbers will be found on a  
decal attached to the wheel support.  
MODEL NUMBER:  
SERIAL NUMBER:  
DATE OF PURCHASE:  
486.24339  
__________________  
__________________  
You should record both the serial number and the date of  
purchase and keep in a safe place for future reference.  
3
 
ASSEMBLY  
CARTON CONTENTS  
1. Poly Tray  
5. Axle  
6. Wheels (2)  
7. Draw Bar Tongue  
8. Latch Lock Lever  
9. Hitch Bracket  
2. Wheel Support  
3. Latch Stand Plate  
4. Latch Stand Bracket  
3
4
1
2
8
9
5
6
7
TOOLS REQUIRED FOR ASSEMBLY  
(1)  
(1)  
(2)  
(2)  
(2)  
Screwdriver  
Pliers  
7/16" Wrenches  
1/2" Wrench  
9/16" Wrenches  
5/16" HEX  
NUTS  
Remove the hardware pack and all loose parts from  
the carton. Be sure the carton is empty before  
discarding.  
LATCH  
LOCK  
LEVER  
5/16" HEX  
LOCK NUT  
Lay out and identify all the parts and hardware as  
shown on pages 3 and 4.  
Place the latch lock lever through the slot in the  
draw bar tongue as shown in figure 1. Assemble  
the 5/16" x 3-3/4" hex bolt through the tongue, the  
lever and two 5/16" hex nuts (one on each side of  
the lever). Assemble the 5/16" hex lock nut onto  
the end of the bolt and tighten so that the bolt can  
still rotate freely. Tighten the two 5/16" hex nuts  
against the sides of the latch lock lever so that the  
lever is centered in the slot. See figure 1.  
DRAWBAR TONGUE  
5/16" x 3-3/4"  
HEX BOLT  
FIGURE 1  
4
 
Attach the short end of the spring to the hole in the  
latch lock lever. Use the spring puller to attach the  
long end of the spring to the square hole in the  
tongue. The hooked end of the puller should face  
away from the tongue as shown in figure 2.  
Assemble the axle and drawbar tongue to the  
wheel support, with the open side of tongue facing  
away from the wheel support. Fasten the axle to  
the wheel support using four 1/4" x 1-3/4" hex bolts  
and 1/4" hex nuts. Tighten. See figure 4.  
1/4" x 1-3/4"  
HEX BOLT  
LONG END  
OF SPRING  
AXLE  
DRAW BAR  
TONGUE  
LATCH LOCK  
WHEEL  
SUPPORT  
1/4" HEX NUT  
SPRING PULLER  
LEVER  
FIGURE 2  
FIGURE 4  
Assemble the hitch bracket to the drawbar tongue  
using two 3/8" x 1-1/4" hex bolts, 3/8" lock washers  
and 3/8" hex nuts. Tighten. See figure 3.  
Assemble a spacer tube, a 1" flat washer, a wheel  
(valve stem facing out) and another 1" flat washer  
onto the axle as shown in figure 5. Insert a cotter  
pin through the axle, spreading the ends. Repeat  
on other end of axle.  
Assemble hitch pin to tongue/ hitch bracket and secure  
with 1/8" hair cotter pin. See figure 3.  
NOTE: Use the grease fitting to fill the wheel hub with  
automotive type grease after the wheel is  
assembled onto the axle.  
HITCH PIN  
3/8" x 1-1/4"  
HEX BOLT  
HITCH  
WHEEL  
SPACER  
TUBE  
AXLE  
BRACKET  
TONGUE  
FLAT  
WASHER  
1/8" HAIR  
COTTER  
PIN  
3/8" LOCK  
WASHER  
FLAT  
WASHER  
3/8" HEX  
NUT  
COTTER PIN  
FIGURE 3  
FIGURE 5  
5
 
Assemble the latch stand plate and the latch stand  
bracket to the bottom of the poly tray using four  
1/4" x 3/4" hex bolts, 1/4" flat washers and 1/4"  
hex nuts. Tighten. See figure 6.  
1/4" x 3/4"  
HEX BOLT  
1/4" FLAT  
WASHER  
LATCH  
STAND PLATE  
LATCH STAND  
BRACKET  
1/4" HEX NUT  
FIGURE 6  
Place the poly tray down onto the wheel support,  
positioning it so that the latch stand bracket snaps  
under the latch lock lever. Fasten the tray to the  
wheel support using eight 5/16" x 3/4" truss head  
bolts and 5/16" hex nuts as shown in figure 7.  
Tighten.  
5/16" x 3/4"  
TRUSS HEAD  
BOLT  
5/16" HEX  
NUT  
LATCH LOCK  
LEVER  
FIGURE 7  
6
 
OPERATION  
KNOW YOUR CART  
Read this owner's manual and safety rules before  
operating your cart.  
Compare the illustration below with your cart to familiarize  
Use the slope guide provided on page 11 of this  
manual to determine whether slope angle is too  
steep for safe operation.  
yourself with the various controls and their locations.  
CAUTION: Vehicle braking and stability  
may be affected with the addition of an  
accessory or an attachment. Be aware of  
changing conditions on slopes.  
For best handling and traction, distribute the weight  
of the load evenly in the cart.  
Always test to make sure your vehicle has adequate  
towing and braking capabilities whenever hauling a  
substantial amount of weight in your cart. Use extra  
caution when operating on slopes.  
LATCH LOCK LEVER  
To dump material from the cart, release the spring  
latch on the tongue by pulling the latch lock lever  
forward, away from the cart. The cart bed will then  
tilt backwards to empty its contents. After emptying,  
pull the front of the bed down toward the cart tongue  
until the latch snaps into place.  
LATCH LOCK LEVER Locks the front of the cart to  
the tongue and releases it for dumping.  
The maximum towing speed for this cart is 10 m.p.h.  
HOW TO USE YOUR  
DO NOT EXCEED WEIGHT CAPACITY OF CART  
(See the specifications on this page.)  
One cubic foot of dirt weighs approximately 150 lbs.  
CAUTION: To avoid possible injury,  
before releasing the latch be sure that  
no one is near the cart.  
Refer to the vehicle owners manual for instructions  
on safe operation on slopes.  
MAINTENANCE/STORAGE  
CUSTOMER RESPONSIBILITIES  
Read and follow the maintenance schedule and the maintenance procedures listed in this section.  
MAINTENANCE SCHEDULE  
Fill in dates as you  
complete regular service.  
Service Dates  
Check for loose fasteners  
Check for worn or damaged parts  
Check tire pressure  
Lubricate  
X
X
X
X
Clean  
X
Apply grease through the grease fittings to the  
wheel hubs each season.  
Wipe off or rinse the cart after each use.  
SCHEDULED MAINTENANCE  
Before each use make a thorough visual check of  
the cart for any bolts and nuts which may have  
loosened. Retighten any loose bolts and nuts.  
Keep tires filled. The maximum recommended  
pressure is 10 lbs.  
STORAGE  
Clean thoroughly before storing.  
Remove any rust from painted surfaces and coat  
with touch up paint.  
Lubricate the latch lock assembly each season  
using a light machine oil.  
Store in a clean, dry area.  
7
 
PARTS  
REPAIR PARTS FOR MODEL 486.24339  
23  
16  
20  
1
5
21  
6
7
21  
3
8
13  
12  
25  
10  
12  
22  
22  
22  
11  
17  
2
B
14  
2
4
B
9
19  
24  
18  
15  
27  
26  
8
 
REPAIR PARTS FOR MODEL 486.24339  
REF.  
NO.  
PART  
NO.  
QTY.  
DESCRIPTION  
1
2
3
4
5
6
7
8
47019  
24528  
47049  
24758  
24386  
24497  
24527  
24498  
47407  
23475  
43093  
43601  
47453  
43064  
43015  
43088  
43087  
43003  
1509-69  
43814  
46978  
46980  
43012  
47408  
23353  
43343  
47622  
48228  
1
1
2
1
1
1
1
1
1
1
2
4
2
1
2
4
2
2
4
8
8
10  
4
1
1
1
1
1
Poly Tray  
Axle, 1"  
Wheel  
Draw Bar Tongue  
Latch Stand Plate  
Latch Stand Bracket  
Wheel Support  
Latch Lock Lever  
Hex Bolt, 5/16-18 x 3-3/4"  
Hitch Bracket  
Cotter Pin, 1/8" x 1-1/2"  
Washer, Flat 1.59" O.D. x 1" I.D.  
Spacer Tube, 3-1/8" Lg.  
Hex Lock Nut, 5/16-18*  
Hex Nut, 3/8-16*  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
Flat Washer, 1/4"  
Hex Bolt, 3/8-16 x 1-1/4" *  
Lock Washer, 3/8" *  
Hex Bolt, 1/4-20 x 1-3/4" *  
Truss Head Bolt, 5/16-18 x 3/4"  
Hex Nut, 1/4-20 (SEMS)  
Hex Nut, 5/16-18 (SEMS)  
Hex Bolt, 1/4-20 x 3/4" *  
Extension Spring  
Hitch Pin  
Hair Cotter Pin, 1/8"  
Spring Puller  
Owner's Manual  
* Purchase Common Hardware Locally  
9
 
NOTES  
10  
 
SLOPE GUIDE  
(Keep this sheet in a safe place for future reference.)  
Use this guide to determine if a slope is safe for the operation of your tractor and cart.  
Refer also to the instructions in your vehicle owners manual.  
11  
 
Get it fixed, at your home or ours!  
For repair of major brand appliances in your own home…  
no matter who made it, no matter who sold it!  
1-800-4-MY-HOMESM Anytime, day or night  
(1-800-469-4663)  
To bring in products such as vacuums, lawn equipment and electronics  
Sears Parts & Repair Center.  
for repair, call for the location of your nearest  
1-800-488-1222 Anytime, day or night  
For the replacement parts, accessories and owner’s manuals  
that you need to do-it-yourself, call Sears PartsDirectSM  
!
1-800-366-PART 6 a.m. – 11 p.m. CST,  
(1-800-366-7278)  
7 days a week  
To purchase or inquire about a Sears Service Agreement:  
1-800-827-6655  
7 a.m. – 5 p.m. CST, Mon. – Sat.  
Para pedir servicio de reparación a domicilio,  
y para ordenar piezas con entrega a domicilio:  
Au Canada pour service en français:  
SM  
1-877-LE-FOYER  
SM  
1-888-SU-HOGAR  
(1-877-533-6937)  
(1-888-784-6427)  
SM  
HomeCentral  
® Registered Trademark / ™ Trademark of Sears, Roebuck and Co.  
® Marca Registrada / ™ Marca de Fábrica de Sears, Roebuck and Co.  
© Sears, Roebuck and Co.  
 

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